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How Converting Existing Fleet Vehicles to EVs (“retro-fitting”) Can Be Both a Cost-Effective Transition Strategy AND Increase Driver Retention


Upgrade what you already have for better performance, comfort, and happier drivers.

The electric vehicle (EV) market continues to grow rapidly, and fleet managers are increasingly evaluating both the viability of transitioning their fleets to EVs as well as the most practical way to do it.


However, many fleet managers and operators remain hesitant due to existing day-to-day practical concerns, such as driver retention, alongside the challenges of acquiring or converting a fleet of vehicles. These concerns are valid, but transitioning to EVs by retro-fitting existing fleet vehicles may actually offer practical solutions to these issues.


This article will explore two key challenges - driver retention, and the decision to buy new EVs versus converting existing vehicles - and outline three reasons for each explaining why transitioning to EVs [including through retro-fitting] can resolve these concerns.


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1. Driver Retention: How EVs Help Attract and Keep Drivers


Driver retention is one of the most significant challenges for fleet operators. High turnover rates lead to increased recruitment and training costs, not to mention disruptions in operations. Fortunately, transitioning to EVs can make a fleet more attractive to drivers by offering a better driving experience and reducing frustrations linked to traditional internal combustion engine (ICE) vehicles.


Transitioning to EVs can help with driver retention, and it doesn’t have to be a difficult or prolonged process. 


Three ways EVs can help with driver retention


1.1 Enhanced Comfort and Driving Experience


Driving an EV is inherently more comfortable for operators. Electric motors eliminate the need for gear changes, creating a smoother driving experience. Additionally, EVs produce less vibration and noise compared to ICE vehicles, which contributes to reduced driver fatigue, especially on long routes. This quieter, more relaxing environment can significantly improve job satisfaction for drivers.


Drivers also benefit from more intuitive handling and advanced features like regenerative braking, which can reduce strain on drivers in stop-and-go city traffic. Offering a more comfortable, high-tech vehicle can help your fleet stand out to drivers who are evaluating their job options.


1.2 The “Cool Factor” of Driving an EV


Let’s face it: EVs are modern, innovative, and carry a certain “cool factor” that resonates with drivers. Driving an EV isn’t just a job; it’s an opportunity to operate cutting-edge technology. The environmental benefits and alignment with the future of transportation also appeal to many drivers who are environmentally conscious or tech-savvy.


Giving drivers the chance to operate EVs can boost their sense of pride in their work, as they know they’re contributing to a more sustainable future. This emotional connection can increase job satisfaction and reduce turnover.


1.3 Fewer Maintenance-Related Downtimes


One of the most frustrating experiences for drivers is being assigned unreliable vehicles that break down frequently. Maintenance and reliability issues not only disrupt schedules but also create unnecessary stress for drivers.


EVs have far fewer moving parts than ICE vehicles, which means fewer breakdowns and lower maintenance needs. This increased reliability translates to fewer disruptions, greater peace of mind for drivers, and less time spent dealing with vehicle-related issues. Drivers can focus on what they do best—getting the job done.


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2. The Decision to Buy New EVs vs. Convert Existing Vehicles


Another major concern for fleet managers is the financial and logistical challenge of transitioning to EVs. Many operators feel torn between the high upfront costs of purchasing new EVs and the uncertainty of whether converting existing ICE vehicles to EVs is a viable alternative. For fleets already familiar with their current vehicles, transitioning to EVs by converting/retro-fitting an existing fleet offers a number of compelling advantages.


Three ways retro-fitting existing fleet vehicles makes a lot of sense


2.1 Familiarity with the Vehicles


Converting existing ICE vehicles to EVs allows drivers to continue operating vehicles they already know. While the drivetrain changes, the rest of the vehicle remains the same, ensuring drivers don’t have to spend significant time learning new configurations or controls.

Moreover, converted vehicles often deliver a better experience post-conversion, thanks to EV-specific features like quieter operation, more responsive acceleration, and improved climate control (heating and air conditioning). This blend of familiarity and enhanced comfort makes conversions an attractive option for fleets looking to ease the transition for their drivers.


2.2 Lower Costs Compared to Buying New EVs


The cost of purchasing new EVs can be a major barrier for fleet operators. Even with government incentives or tax credits, new EVs represent a significant capital expense. Converting existing vehicles, on the other hand, can be significantly more affordable, depending on the specific vehicle model and the conversion company used.

By converting existing vehicles, fleet owners can take advantage of lower upfront costs while still reaping the benefits of electric technology. This can make transitioning to EVs more financially viable for fleets of all sizes.


Additionally, converting a vehicle to EV can focus on the creation of an optimal duty-cycle vehicle that fulfills specific logistical niches now, while also focusing on lower duty-cycle routes at a later date and rotating aging vehicles into the retro-fitting plan. 


2.3 Faster Deployment Times


Acquiring a new EV fleet often comes with long lead times due to manufacturing delays or supply chain constraints. In contrast, converting existing vehicles typically takes less time, allowing fleets to get EVs on the road sooner.


This reduced lead time is especially important for operators facing urgent needs, such as upcoming regulations on emissions or opportunities to capitalize on time-sensitive contracts. By converting vehicles instead of waiting for new ones, fleets can stay competitive and avoid operational disruptions.


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Conclusion: Electrification That Works for Your EXISTING Fleet and Drivers


Transitioning to electric vehicles may seem daunting for fleet managers, especially when pressing challenges like driver retention or concerns about cost and logistics take center stage. However, electrification through retro-fitting has the potential to not only address these issues but to transform them into advantages.


For drivers, the improved comfort, reliability, and appeal of EVs create a working environment that fosters satisfaction and retention. Quieter cabins, smoother rides, and fewer breakdowns can make a driver’s day less stressful and more enjoyable. For operators navigating cost concerns, converting existing vehicles into EVs offers a more affordable and faster alternative to purchasing new ones. By building on the familiarity of their current fleet while enhancing functionality, operators can electrify without compromising their budget or timelines.


As fleet managers weigh their options, the benefits of transitioning to EVs can directly address the obstacles they face, creating a more efficient, cost-effective, and driver-friendly fleet. By balancing these practical considerations, the path to electrification becomes less intimidating and more empowering - one that allows fleets to remain competitive, resilient, and ready for the future.


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Have you thought about retro-fitting your existing fleet? What are your concerns or considerations as you plan your transition? Let us know in the comments section below.


You can also send an email to Jamie Morgan to arrange a 1:1 discussion and evaluation of your specific project or fleet requirements and explore the retro-fitting option.


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In January, we’ll kick-off with a 3-part series focused on EV charging infrastructure, addressing why it’s not nearly as scary as you may think. If you're a CPO (Charging Point Operator), you won't want to miss this!


Until then, we wish you all a happy and successful new year! 

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